i2r-FlexEbatch Concrete Batching Production
This product controls and manages all aspects of concrete
loading with the most advanced combination
of Office End job loading, scheduling
and reporting with the
robust and graphical Plant Control End.
The system can be provided as a complete turnkey operation,
the mechanical plant. (Electrical panels,
Pneumatic panel, Water system,
commissioning and service) or can be supplied as a
your own local installers.
|Plant Graphics, showing all plant actions and status feedback,|
what action is due next
(e.g. 'Waiting for 14mm Stone', 'Current Batch 1 of
4' etc.) This is displayed
on both the Office PC and the Plant Industrial Graphic Terminal.
|Management for Customers, Drivers, Delivery sites, Recipes.|
These are maintained on the database, so you only enter the data
once. From then on, just select from the list.
|Order Entry and Management system. |
Orders are entered (e.g. 100CM) and the current status is updated with
'Amount done', 'Amount scheduled for production' and
'Amount available for scheduling'.
Orders may be filtered for viewing as:
|Not yet started|
|Load Production Scheduling, where loads are entered for production
selecting driver, recipe, load size, slump, and delivery site. Any
of loads may be managed.
|Load Production Logging, where all details concerned with the load
recorded including all target and actual weight values.
|Load Production Report, where the values for the load are compared,
|Printed Driver Delivery Docket, giving details of customer, product,
slump, delivery site, loading time, etc.
Complete load reports in a presentable format can be generated at any
if a customer wishes to see the exact material quantities that went
|Event Tracking allows important events to be displayed / recorded
date and time stamping, such as the starting of a load by a
driver, load completion,
changing from automatic to manual etc.
|Cement Intake Management allows for the logging/ recording of cement
delivered. The stock balances are automatically adjusted. If silo
weighing is part
of the system, the silo weights are also recorded.
|Cement stocks replenish alert prompts the operator when more cement
needs to be|
ordered. This can also be used to send an automatic e-mail to the
Some Plant Control Features
|Large Industrial Touch Screen for the local graphic display and
|Automatic in-flight weight compensation for the accurate self-tuning
|Automatic Zero to allow for the material build up on the hoppers.|
|Automatic handling routines for small quantities|
|Variable automatic vibration control to minimise damage and
'packing' or compacting.
|Full Sand/Aggregate moisture compensation is incorporated in the
The moisture values may be entered manually or automatically, if
|Software calibration for all the weighing scales and the moisture
calibration adjustments to be made without the need for tools or
|Full Plant Input and Output animated status allows for simple
diagnostics of any problems on the plant. e.g a valve position switch
in the wrong position.
|Full Manual Mode control for maintenance purposed, where individual
items can be run. e.g. for tracking adjustments on a conveyor belt.